MAXIMIZE HEATING EFFICIENCY WITH A SINGLE ENERGY SOURCE

Optimization of heating efficiency first requires determining your specific requirements. These will vary according to your relative heating climate, but in general terms there are two or more distinct heating energy uses:

  1. Area Heating – Warming occupied areas fully, or selectively as living habits occupation or use may demand. Pool heating where applicable should also be included.
  2. Domestic Hot Water  (DHW)– Heated, potable (drinkable) for baths, showers, laundry and personal consumption.
  3. Special Uses – High temperature power washing, sanitizing, etc.

All of these requirements can ideally be met by using a hot water boiler system as a single, central source but the question arises of how to accomplish this efficiently. Specifically, varied heating demands that may range from continuous (?) DHW to very occasional (seasonal?) and selectable area warmth can become an  economic challenge. These occasional demands can “lighten your wallet” to execute and maintain. Let’s address this problem systematically.

Arguably the most important decision has to be your heating fuel selection. We cannot overemphasize this and the use of a Heating Cost Comparator to define your choice. The standard unit of measure is the “Cost per Million BTU” expressed as a dollar figure. We use the NH Climate Audit Calculator for our area, but similar ones are available online. Use your current or projected new heating appliance efficiencies (AFUE) to get an accurate calculation. New Gas (Natural or LP) AFUE’s are typically 95% for top end (condensing) boilers and 87% for Oil Triple-pass boilers.

The current and foreseeable heating fuel choices have become quite obvious in the our northern temperate climates:

  1. Natural Gas (where available) is the accepted baseline. But BE CAREFUL! Natural Gas is a “distributed fuel” (through a pipeline). Your actual bill will be considerably higher due to service and distribution costs added to your actual therm usage. Get a billing estimate from your gas provider first! (Our local multiplier is up to 2.0 or 100% added for your actual natural gas billing costs.)
  2. Heating Oil is the predominant fuel where natural gas is not available.
  3. Liquid Propane (LP) Gas is another option along with oil where natural gas is not available. LP has been used predominantly for domestic cooking and somewhat for DHW generation. As an area heating and DHW fuel it has traditionally been up to a 100% premium over oil. It is a heating option of choice in our experience.

Note that solid fuels (wood, coal, peat, waste, etc.) have been purposefully omitted from this discussion. Insurers typically disallow continuous firing fuels using interior combustion equipment. External or “outdoor boilers” are “zero pressure” and require a “plate exchanger” interface with an internal power fired system to assure continuous heating maintenance. Verify these statements and weigh potential penalties for your particular situation.

Consumers predominantly identify their area heating options as Forced Hot Air (FHA) Furnace or Forced Hot Water (FHW) Boiler Systems. Similarly, DHW options as Electric, Gas/Oil stand-alone Water Heaters or from an immersion coil within a boiler. So therefore we usually find the typical FHA System with a stand-alone DHW Heater as a combination. FHW Systems usually provide DHW from an internal Immersion Coil, as previously noted. Currently we are seeing the super-insulated Indirect Hot Water Heater, supplied by a boiler as the efficiency choice.

But in fact our heating options are more extensive. They include:

  1. Air Handler– A FHA Furnace without a fuel-powered heating source. Instead it has an internal large radiator (heat exchanger) that is externally supplied with energy from a FHW source (boiler).
  2. Unit Heater– A radiator with fan, typically found as an overhead heater in a garage, warehouse, etc. There are also variations of these with provisions for attaching ducting – otherwise similar to an Air Handler.
  3. Plate Heat Exchanger– Basically two (or more) mutually integrated radiators allowing the interchange of heat from varied sources. Source variation attributes may be pressure, temperature, flow rate(s) and composition. Their composition may be aqueous (or not) and adjusted for properties such as freezing and/or boiling resistance.

Utilizing these latter devices allows us to employ higher efficiency or lower cost hot water generation sources (or both) for all our area and DHW heating requirements. We respectfully suggest that where a single, efficient energy source is desirable or necessary for continuous demand a FHW boiler should be employed. Further, that this source then be applied to all your structure’s heating demands with all the resources detailed herein.

The unmentioned physical fact is that utilizing water as an energy conductor is inherently and significantly more efficient than air. Thus an HVAC System (air heating/cooling) is less efficient than a hot water boiler (heating) coupled with an air handler (cooling) combination. This can be witnessed in their assigned AFUE values.

So, let us wrap it up by considering some common scenarios for our FHW boiler system source:

  1. A Central HVAC (Heating,Ventilation & Air Conditioning) System Upgrade.

    • Upgrade the existing FHA Furnace with an Air Handler, if desirable, or
    • Install a FHW Heat Exchanger (radiator) into an existing FHA Plenum, plumb and rewire as necessary.
    • Install a “Chiller” in the Hydronic System to provide an A/C source.
  2. Existing or planned FHA System Upgrade – Same as 1. without A/C.
  3. FHA installation into a seasonal, incremental, unheated area or as an expansion.
    • Install an Air Handler or Unit Heater variation to suit.
    • Where freezing protection is desirable, employ a Plate Heat Exchanger with anti-freeze where necessary.
  4. Use a Plate Heat Exchanger to couple “incompatible” secondary heated water sources such as exterior wood & coal boilers, solar & geothermal loops, etc.
  5. In all cases, move to an Indirect Water Heater for efficient DHW generation.

By the way, these new high efficiency boilers do not necessarily need a chimney. Condensing Gas Boilers typically use PVC pipe for venting while Triple-Pass Oil Boilers with Pressure-fired Burners utilize a direct exhausting vent kit.

Have we run you out of options yet?

Last Edit: 04/22/2021 pdm

About the Author

Paul Mercier

A Semi-Retired Manufacturing Process Development and Hydronics Engineer.
Following a stellar career in Computer Hardware & Software, Miniature Ball Bearing, Avionics & Panel Meters, Magnetics, Plasma, IC & Discrete Component and Product Manufacturing throughout New England, have re-focused on a second, parallel skill set in Hydronic Heating.
Received U.S. Patent 10,690,356 on an "ENHANCED CONVECTION, DIFFERENTIAL TEMPERATURE MANAGED, HYDRONIC HEATING APPLIANCE". It is America's first, true Hydronic Heating Appliance, enabled by Taco Delta-T ECM Hydronic Circulation coupled with our proprietary near-boiler piping system. The resultant is a simple, durable and efficient hydronic heating appliance that surpasses all contemporary built-on-site systems.

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