• BIOHEAT® – “What shade of green” energy?

    Bioheat® is a blend of synthetic and distilled petroleum compounds being marketed as a “green fuel” alternative to traditional #2 Heating Oil. Functionally it is nearly identical to its transportation fuel equivalent, biodiesel. The two have been historically interchanged as a diesel fuel under controlled conditions, to the chagrin of regulators. Hence heating oil is dyed red to distinguish it from its “twin” and prosecute users to recover the taxes avoided.

    Bioheat® is currently labeled as B2, B5, B20 and B100, indicating the maximum percentage of synthetic “bio-material” content in each. You may be receiving B2 or possibly B5 without identification or knowledge, but the effects, both positive and negative, must be noted.

    Heating fuel oil is less than an ideal combustion product. It has contaminants included that reduce its operating efficiency, the primaries being nitrogen and sulfur combustion. The “Specific Heat” of nitrogen effectively “steals” heat, reducing the combustion temperature. Sulfur generates less desirable combustion byproducts in sulfurous oxides that reduce atmospheric quality. Thus these “bio-products” are marketed as having a lowered sulfur content to improve our air quality. However, sulfur has a very desirable attribute that must be compensated for.

    Sulfur is a natural lubricant that enables simplified design and operation of pump pressurized transportation and heating fuel delivery systems. Low-sulfur fuels reduce lubricity with predictable results ….. ask any older diesel trucker! We had a GMC P-30 Service Van at the time that “biodiesel” was being introduced. Our fuel supplier did not advise his customers of the change. One fill-up was all it took ….. a ruined fuel distributor and injector pump. We scrapped the vehicle!

    With the introduction of Bioheat® there is the presumption that the heating trade will incur similar introductory pains to biodiesel. This week we received a New Product Notice from The Beckett Corporation, the preeminent Heating Oil Burner Manufacturer, of a “Bioheat® Retrofit Kit” for their standard burners. They allowed that B20 Fuel has not yet been UL Approved, but obviously they are anticipating the inevitable. Our 60 years experience tells us that it is likely already here in degree.

    Bioheat® and Biodiesel Fuels feature low sulfur content as promoted. They do not publicize reduced lubricity, nor the corrosive effect upon copper, nor the “cleansing effect” upon fuel storage and transmission components. The “Bioheat® Retrofit Kit” includes a new Suntec® Stainless Steel Fuel Pump and a Stainless Steel Pressure Delivery Line. What it does not address is the release and packing into all filters of fuel tank and line debris by its chemical “scrubbing”. To quantify the monetary impact we quoted the “Kit” with our Trade Supplier. In our New England Area we estimate a $250+ billing, installed. If it doesn’t get installed prior to the fuel changeover, a series of service events are predictable.

    Further suspicion must be directed to the lesser concentration cleansing effect of Bioheat® such as B2 to B5, not currently regulated. Older fuel tanks and systems in particular are susceptible to sludge accumulation that will be affected by any bio-concentration. The resultant will be accelerated sludge accumulation in both oil tank filters, supply lines, fuel pump screens, pressure lines and ultimately nozzle screens to operational failures. It falls to we trade servicemen to both advise our customers and monitor its effect on their system(s).

    All biofuel products directly address sulfur combustion products and their atmospheric degradation, a noble and necessary cause! However our emerging experience with a heating variation begs clarification of its effects and quantification of its costs. Our signalling the “Bioheat® Retrofit Kit” and its implications are only the beginning. Reviewing much of the available material from Bioheat® Promoters and suppliers, there is no economic impact, positive or negative, offered other than being “green”.

    The disallowing of any impact below B20 as stated in our view bears qualification.  Our development experience of The Delta-T ECM Hydronic (FHW) Heating Appliance (Patents Pending) has highlighted fuel quality and delivery as THE reliability factor in system operation. Our multiple “Beta Sites” are approaching twenty (20) system-years of aggregate, flawless system operation, marred by two (2) incidents of contaminated fuel delivery stoppages. Both were on replacement installations with prior existent oil tanks. We employ a Beckett NX (Low NOX) Burner exclusively. Unfortunately we cannot correlate these with a biofuel content, but that one incident was due to a mid-winter fuel drop issue. It becomes logically apparent that any biofuel content would have exasperated the situation. Our direct experiences have piqued our interest and commentary.

    To summarize Bioheat®:

    1. Bioheat® is a beneficial, environmentally “Green Fuel”.

    2. Its introduction and use bears operational and economic scrutiny, as it did with Biodiesel.

    3. The Consumer Economic Impact has not been quantified. The market deserves real numbers!

    4. Trade Personnel need to recognize its possible effects and adjust service maintenance to suit.

     

     


  • “THE HANDY HEADER™” – Building Block to Hydronic Distribution Efficiency

    Boilers On Demand LLC is pleased to announce “The Handy Header™”, entitled “THE COMPACT STEEL HYDRONIC HEADER” in our Patent Submission. It is the first of several proprietary devices that contribute to the documented performance of our first, true Delta-T ECM Hydronic (Forced Hot Water) Heating Appliance (Patents Pending – USA & Canada).

    The “Compact Steel Hydronic Header” is a redefinition of the common welded steel-piped boiler header, but optimized for hydronic performance and utilitarian value. Design compaction reduces the size and material content of current headers by approximately 40 percent while increasing hydronic distribution (flow) efficiency proportionally at minimum.

    Designed specifically to minimally space and orient Taco® “Zone Sentry” Valves, it supersedes the need for a Valve or Circulator Relay Panel on our Delta-T ECM Circulator-based systems. It has similar value on “conventional” heating system installations, however we are initially offering The Handy Header™ System only on our products.

    The “Compact Steel Hydronic Header” is the “building block” for a series of logical derivatives as follow:

    1. The Compact Header – The Base

    2. Zone Valve Assembly (Pre-Built)

    3. Hydronic Distributor (Pre-Built)

    4. Miscellaneous Applications

    The Compact Steel Header System is utilized on both our Modular Supply and Return Assemblies, configured to the Client Application.

    The Delta-T ECM Hydronic Distributor (our naming) is uniquely applicable to our larger, Multi-Boiler Systems. A series of these can be branched off the System Supply Log to suit extended installation requirements.

    Additional device announcements to follow upon prior qualification.

    Refer to our website BoilersOnDemand.com for additional details.


  • USPTO NOTICE OF PATENT PUBLICATION – Paul D. Mercier, Sr.

    Pursuant to United States Patent & Trademark Office Regulations our Patent Submission entitled “ENHANCED CONVECTION, DIFFERENTIAL TEMPERATURE MANAGED, HYDRONIC HEATING APPLIANCE” is now posted for public access and viewing.

    A copy of the published application can be obtained at the following link, http://appft.uspto.gov/netahtml/PTO/srchnum.html .  Type in the publication number 20170299200.  Click “Search”, a link is presented to the published application, simply click on this link to access the published application html format.  To view the application as published click on the blue “Images” button at the top of the page.  Please note you will need an appropriate TIFF reader in order to view these images.

    We believe this to be the first, truly self-contained Delta-T ECM Hydronic Distribution enabled Heating APPLIANCE. It dramatically alters the installation of hydronic (FHW) heating systems as a free-standing, modular construction, application specific device. The installation task is reduced to merely positioning our Appliance and extending interconnect piping & wiring as necessary. Skill levels, installation and operational costs are significantly reduced with predictable system performance resulting. Interchangeable gas or oil firing options ….. same appliance!

    The proprietary items that support our claims beyond any contemporary hydronic heating installation are:

    1. Near-boiler piping configuration permitting a “packaged” device, optimizing natural hydronic (gravity) convection enhancement, and de facto Indirect Water Heater service prioritization.
    2. High-mass Boiler and Indirect Water Heater thermal capacities that enable prolonged convection heating continuity under a failed circulator or power burner condition.
    3. Lowered system temperature operation and reduced burner cycling times for increased efficiency, extended system life with lower operating costs.
    4. All high-mass cast iron, steel, brass & bronze construction providing prolonged chemical corrosion resistance vs. all contemporaries.
    5. Proprietary components and assemblies that enhance appliance operation and performance.
    6. A “Design for Manufacture” Appliance for optimum consumer value.

    Within our Patent Submission are references to “derivatives” attendant to our product(s). These are being announced as our testing and sourcing is completed. Check our website for updates.

    Follow these links to our Product Sales Brochure and our website for additional detail.

    Author Note: Updated 08/02/2018


  • WEIL-MCLAIN CASE STUDY SUBMISSION – Our Beta #3 Site Delta-T ECM Heating Appliance™

    A Case Study Submission has been made to Weil-McLain for their publication.

    It details our Beta #3 Site early Delta-T ECM Hydronic Heating Appliance operation with the testimonial of our client. Focus is on the rapid, seamless installation and resulting performance of our system. It is the first, true Hydronic (FHW) Heating Appliance and is currently under Patent Pending in both the USA & Canada.

    Look for it in an upcoming Weil-McLain Newsletter publication.

    Thanks as well for our client’s participation and his resounding endorsement!


  • BOILERS ON DEMAND LLC

    Be advised that as of April 10, 2017 Boilers On Demand is now registered in the State of New Hampshire as a Limited Liability Corporation.

    This is necessitated by our intent to provide our “ENHANCED CONVECTION, DIFFERENTIAL TEMPERATURE MANAGED, HYDRONIC HEATING APPLIANCE” (Patents Pending – USA & Canada) to in particular the Residential Hydronic (FHW) Heating Market.

    Fully integrating Delta-T ECM Hydronic Distribution Technology by Taco Comfort Solutions® with our proprietary near-boiler piping system enables a functional Hydronic (FHW) Heating Appliance. Further incorporating our experience with Natural Hydronic (Gravity) Heating with a Weil-McLain® UO Series (very) High-Mass, Triple-Pass Boiler provides a simple, durable and efficient heating system.

    Our modular, application-specific appliance capability provides the heating market with a value engineered alternative to the contemporary loose-piece, build-on-site trade practices. The predictable price-performance of a multi-fuel capable “Made In America” appliance is particularly attractive to the heating consumer.

    We are currently marketing our product via our dedicated website www.BoilersOnDemand.com and to Fuel Dealers, Trade Institutions and Journals, Tradesmen and Contractors in the USA and Canada. Extensive planning, installation and maintenance resources are currently available on our website along with a deliverable Power Point Presentation on our technological effort.

    There is now a real alternative in the Residential Heating Market and we encourage you as a consumer or trade participant to explore “The Hydronic (FHW) Heating Revolution”.

     


  • NOW A TRUE DELTA-T ECM HYDRONIC (FHW) HEATING APPLIANCE!

    Hydronic (FHW) heating system installations can be likened to creating something with a giant Erector Set™. As a kid, mine came with an electric motor enabling powered cars, airplanes, ferris wheels, etc. Days, weeks and months of childhood imagination and expression ensued. Great memories!

    Now as “big kids” hydronic heating system installations offer us a similar fulfillment of free expression. Within the limits of ultimate system functionality hydronic “artists” can seemingly paint their own canvas while getting paid for it! The question logically arises however as to where are the cost benefits of our efforts? We argue that heating guys are indeed losing direction, both technically and functionally. The adage “Old Dogs need to learn New Tricks” comes immediately to mind, regretfully also being one. It’s not only our innate trade resistance to change but not to think forward in applying what has preceded us ….. beginning with Physics 101!

    Gravity convection was the means of distributing heating water from the Roman Age onward. From the mid-1800’s to about 1930 it was “Queen” Gravity Hot Water along with “King” Steam. However gravity hot water systems required large boilers, piping and radiation sizes. They were slow to react, single-zoned and fuel hungry, whether burning wool, coal, oil or whatever.

    Introduction of the electric circulating pump changed hot water (hydronic) heating forever. Now multiple zones, rapid response through less intrusive radiation and powered burners do it all very conveniently. Gravity is still there, but we have necessarily learned to control it with flow check valves. Apart from the brief and unsuccessful introduction by American Standard of their “Ash Can” Gravity Boiler System in the late 1950’s (our nickname – we were Am-Std Installers back then) FHW has predominated. Circulators began by being placed on the (cooler) returns with flow checks on the (warmer) supplies to control convection. Then circulators moved to the supplies along with the valves. Boilers are now migrating from two-pass to three-pass or condensing types for greater efficiency. That’s arguably been it ….. until now!

    Enter the Delta-T (differential temperature) sensing and managing, ECM (electronic commutator motor) driven Variable Speed Circulator, specifically the Taco® VT2218-HY1-FC1A01 (Current Model). This latest iteration in Taco® Hydronic Distribution Technology is making its inevitable mark on radiant and other hydronic circuits. Its “smart” capabilities are many however, having five (5) selectable operating modes, but we are focused only upon the “DELTA-T MODE” within its appetizing menu.

    We have been experimenting for some years now with Taco®’s prior Delta-T’s and the current VT2218 ECM as a dedicated system circulator, beyond that denoted in Taco®’s Product Brochure. During this process we discovered and integrated differential temperature management with natural hydronic convection (gravity) for an optimized design with superlative results, again well beyond those claimed by Taco®. Multiple “Beta Site” installations have provided us with sufficient data and results to seek “Provisional” and now subsequent “Non-Provisional Intelligent Property Protection” on our:

    ENHANCED CONVECTION, DIFFERENTIAL TEMPERATURE MANAGED HYDRONIC HEATING APPLIANCE (Patents Pending, USA & Canada)

    Quite a mouthful indeed, but place the emphasis on APPLIANCE. You see, delta-t hydronic technology is not merely a “circulator swap” for radiation and energy efficiency gains. It offers additional opportunities in hydronic process integration and management as yet either unrecognized or underutilized. Our efforts fall on the latter, particularly when cooperating with “Mother Nature” by employing natural hydronic (gravity) convection to an operational advantage.

    Falling back upon and employing the principles of “non-powered” gravity heating we optimized a “contemporary” Delta-T ECM FHW System. Utilizing supply and return iron-piping “stacks” and compacted manifolding minimized distribution head losses. Combine these with the thermal storage capacity of mating to a cast-iron high-mass boiler enables a true, free-standing APPLIANCE. Its profile is contained within the boiler footprint plus about a foot of exhausting & piping space to the rear. Modular construction is a natural for hydronic elements as well as system wiring and controls. Module variations to suit particular site and application requirements logically follow.

    Taco® promotes energy reductions of up to 85% and 15% for electricity and fuel respectively by using their Delta-T ECM Circulator Product. We emphatically agree ….. and even more! Measurements on our multiple “Beta Sites” indicated a deviation that was not anticipated. Namely, upon the dedicated VT2218 system circulator achieving preset “delta-t” and stabilizing, the wattage displayed further deteriorated to approximately half this value along with some further speed reduction! A subsequent “Beta Site” circulator failure confirmed our suspicions. First, that failure event was not noticed for an estimated 2-3 days, and then only with a gradual decay in house temperature. The event was camouflaged by an integral Indirect Water Heater (IWH) based domestic hot water (DHW) delivery that was never affected!

    The circulator failure not only quantified the now measurable convection (gravity) heating effect witnessed, but qualified our overall near-boiler piping configuration, purposely designed with a de facto priority circuit for the IWH Option. The latter eliminates the need for that particular optional control feature. Further witnessed on our “Beta” circulator failure was boiler temperature operating near maximum. The Hydrolevel® 3250-Plus Aquastat on our Weil-McLain® UO Boiler logically incremented system temperature upward, attempting to satisfy prolonged zone demand(s). The higher supply/return temperatures and differentials further enhanced convection. The effective 700 pound plus thermal storage mass of our “appliance” also served to dampen the close-coupled IWH zone demands! It is reasonable to presume that the IWH thermal storage would also be “pumped down” during a burner failure, passively prolonging thermal decay.

    Radiation configuration and piping integrity are paramount to convection (gravity) heating effectiveness however. Drawing from over 40 years operation of our personal dual-fuel, fully no-power emergency capable hydronic heating system, we can attest to radiation attribute importance. Simple, well designed serial and split baseboard loops work best. De-aeration is absolutely necessary and system water pressure must be present. Taco® Zone Sentry Valves utilized in our design have a manual open-close feature that can be utilized to regain a heating level upon an actuator failure, as do current flow check valves. (NOTE: You can replace a failed Taco® actuator head on our appliance in 20 seconds – if ever a need!)

    Complimenting hydronic performance is our “Compact Steel Hydronic Header” (Patents Pending) that positions, orients and provides flexibility in both zone and return valve mounting with expansion capability. Placing Taco® Zone Sentries at their minimum (2-3/4″) spacing with wired harnessing eliminates the need of a significant valve or circulator relay expense ….. and with greater diagnostic and system functionality!

    Currently applying our manufacturing process expertise we are projecting the “economies of scale” provided in our construction. The physical modules of boiler, supply and return are configured for capacity/fuel and zone complement and inventoried. A natural and complimentary option of an Indirect Water Heater (IWH) for domestic hot water (DHW) generation falls into this methodology as well. Adding assembly fixtures, applied tools, wiring assy’s, etc. further contribute to appliance value.

    A Hydronic Heating “Appliance” changes everything. The historical loose-piece “process” of hydronic (FHW) installation now becomes a “product” installation of lesser content with higher, predictable system performance and costs. Not just having a stock product that readily configures to the specific requirement, but being available on demand to fulfill both routine and seasonal emergency failures is a valuable resource indeed. Appliance costs and performance are also guaranteed, with all components warranted by their U.S. Manufacturer(s) as with any contemporary installation.

    Our motto: “Simple, Durable and Efficient FHW Heating ….. Period!” sums it all up. Technology has finally caught up with hydronic heating, and it’s about time! The end game after all is providing real value to the consumer, is it not?

    Author’s Note: Updated 01/20/2018


  • SUBMISSION FOR NON-PROVISIONAL (UTILITY) PATENT PROTECTION

    BoilersOnDemand.com via its Principal, Paul D, Mercier, Sr., has filed for Non-Provisional Intelligent Property Protection (Utility Patent) in the United States of America and Canada on the: ENHANCED CONVECTION, DIFFERENTIAL TEMPERATURE MANAGED, HYDRONIC HEATING APPLIANCE.

    We deem this to be the first, truly integrated, free-standing, simple, durable Hydronic (FHW) Heating Appliance in the Market. Enabled by recent advances in Delta-T ECM Hydronic Distribution, the major elements of energy generation and distribution augmented by our optimization of natural convection (Gravity Heating) comprise the highest efficiency product available ….. bar none!

    A true “appliance”, merely coupling it to site utilities and radiation effects a completed hydronic (FHW) heating installation. Dramatic reductions in materials, labor & skill content, floor-space and maintenance have been realized. A truly “Value Engineered” product.

    Further detail will be made available on our web site www.BoilersOnDemand.com as we finalize our patenting process.


  • DELTA-T ECM HYDRONICS – Redefining “The Plumber’s Playground”

    Hydronic heating comprises warming water as a medium, moving and expending its energy to warm an environment. Thus we have boilers as heat generators and radiation to convert heated water into warmth. Between these we must distribute our medium via pipes, pumps, valves and controls to meet heating demands.

    Basic hydronic system design rules of course must apply, but by and large the final product interpretation has been left to the tradesman/installer. This individualization provides a very attractive latitude of self-expression. Like an artist painting on a new canvas individual skills, styling and practice all comprise the final “picture”, with the author’s “signature” applied. Based upon our field observations we have come to refer to hydronic distribution in particular as “The Plumber’s Playground”, and with no apologies offered.

    Unfortunately the Laws of Physics apply equally to hydronic system installations as to any other enterprise. Therefore that maze of pipes, valves, circulators, controls and wiring evidenced in a “plumbers playground”, no matter how pretty, daunting or impressive is unnecessarily complex, costly and under-performs. In fact any system installed within the past three years or more not employing Delta-T ECM Hydronic Distribution Technology specifically is woefully under-performing!

    The Heating Game has changed, led by the Taco® Delta-T ECM VT2218 Hydronic Circulator and its supporting Taco® Zone Sentry Valves. We refer to it as “The Hydronic Revolution”, as it truly is! These two (2) devices, properly applied, can and do dramatically simplify the complexity and content of a conventional hydronic heating system. Again, properly applied and supported by contemporary control systems provided by an “Intelligent” System Aquastat with idealized piping (plumbing) can further enhance performance, as our work has evidenced. Our development efforts and observations are reflected within the remainder of this presentation.

    The Delta-T ECM Variable Speed, Intelligent, Multi-Temperature-Sensing Circulator is a marvel of applied technology. Its ability to sense, measure and maintain a preset temperature differential in a hydronic circuit virtually optimizes heat transfer efficiency in a single, automatic step. Further being able to accommodate varying demands from multiple zones (circuits) virtually seamlessly as we have evidenced places it as the heart of any hydronic system. Using an automotive analogy we slogan that we are putting an ‘Automatic Transmission’ on a Boiler, but doing it hydronically.

    Now pair this Taco® Delta-T ECM Circulator with a compliment of their Zone Sentry® Zone Valves and you dramatically reduce energy consumption while gaining some further fuel efficiency. As Taco® promotes we are seeing distribution power consumption drops to 11-13 watts and in another instance to 8 watts during normal operation! Compare these with 80 watts for a single Taco® 007 and 21 watts each  for a Heat Motor Zone Valve. (The Zone Sentry® uses 11 watts, and then only in a brief actuator “charging cycle”.) Hydronic heating system power consumption is virtually never considered in design, but it should and furthermore must be!

    Piping is the pride of any plumber (ourselves included) yet in so being can become a detriment to system performance. To this point we offer that hydronic convection (the natural attribute of heated water to rise, and cooler fall) is not considered as a positive contribution to system performance, but an attribute to be controlled. As we have witnessed in our design effort however, natural convection is a measurable asset, particularly when configuring piping and placement to maximize its effect. Near-boiler piping, to employ the trade term, is crucial to maximizing hydronic performance. Compacted packaging of correct pipe sizing and layout close to the boiler displays great natural (non-powered) circulation that may not only supplement but also heat at reduced levels. We had an early Delta-T Circulator failure on one of our “beta” installations that was not discovered for an estimated 2-3 days! How’s that for convection — like “paddling your canoe with the current”.

    When you fully integrate the “intelligent” Delta-T ECM Circulator, Zone Valves and Aquastat with idealized convection you come to the conclusion that hydronic system installation is no longer a process, but functionally becomes an Appliance. Our resultant “package” is contained within its boiler footprint plus minimal rear piping space. A designer need only define system capacity, number of zones, fuel type and exhausting to define the “appliance”. Further, the application lends itself to modularization, and thus to versatility by default. Not only do we significantly reduce the material content of a system, but its labor content and installation time as well.

    Now there is both a trade and consumer option, a virtual Hydronic Heating Appliance with a fixed cost and defined, superlative performance. Our work to date has been developing a “Package Delta-T ECM Hydronic (Oil) Heating System” that achieves its higher performance by incorporating Delta-T ECM Hydronic Distribution Technology with a high-mass, lower operating temperature boiler for optimized performance. But also recognize that Delta-T ECM Circulation will work on any fueled hydronic application, putting an “automatic transmission” on ANY boiler. This obviously reduces the size, content and complexity of the “Plumber’s Playground”, but to a net performance advantage in doing so.

    To summarize, a “Hydronic Heating Appliance” is in our near future, defined by technology and necessitated by the market, like it or not. Its Performance Specification will virtually determine system performance, unlike the potpourri of present practice. Our publicized contributions are documented on our website www.BoilersOnDemand.com.  Please note that our current and following product offerings are under Intelligent Property Protection (Patent Pending). We look forward to “Boilers On Demand” in the new “Plumber’s Playground”.


  • Heating Oil vs. Natural Gas Heating Cost Crossover, Again.

    http://oilprice.com/…/Is-This-The-Most-Bearish-Oil-Report-O…

    We are back in the $45/BBL Oil Barrel Price range. As we have prior blogged on our site, #2 Heating Oil is now again the Lowest Cost per Million BTU heating fuel in our region, including Natural Gas. This value is equated via. application of Appliance AFUE Efficiencies of 87% and 95% for oil & gas, respectively.

    For the second concurrent year we have recommended that our clients not purchase “Pre-Pay Heating Oil Contracts” and seek participation in Fuel Buying Clubs/Groups. The current and potential financial benefits are substantial.

    It further appears that this will be a prolonged condition.


  • “DELTA-T (ΔT) ECM HYDRONIC HEATING 101” PRESENTATION AVAILABLE

    We have formulated and make available a Power Point Presentation entitled “DELTA-T (ΔT) ECM HYDRONIC HEATING 101”.

    It details our development and application of the Taco® VT2218 Circulator as a Dedicated System Circulator creating a “Packaged Delta-T ECM Hydronic (FHW) Heating System” (Patent Pending).

    Contact us for additional details and arrangements.

    603-588-2333 or info@boilersondemand.com